Tuesday, March 3, 2015
Okay, let's get this done! You should have your vanity built [your doors should open for easy access to plumbing]. It should be painted and your zinc top on (I found you can purchase 36-inch rolled flashing if you want a wider top). Your bucket-sink should be dry fitted in. Now the plumbing.
1) You cannot use the drain that comes with most faucets. The bucket bottom is too thin. You'll need a common drain that doesn't close or hold water. See the top photo. You will need a drill and bit.
2) Drill a hole in the center of the bucket bottom according to directions. Wear eye and hand protection! Be careful not to push on the bucket bottom because of the bottom seam. Drill with it secured to a solid surface.
3) Use tub and kitchen CLEAR sealing *caulk* [see Part One] around drain opening. Push drain into place. Wipe excess sealant off. Let it set up according to sealant directions. I added more after it was installed, PLUS around the entire bottom seal because that's a weaker seam. It dries clear.
Faucet: We purchased chrome wall-mounted kitchen faucets. We like the bigger size of kitchen versus bathroom, the ability to swing the faucet out of the way and we adored the look. Uh.....they're not easy to install. If you're not at least moderately experienced, I suggest to do a deck model faucet
Duly warned, let's proceed. :)
1) Dry-set your bucket in the opening and clamp the backsplash into place. Mark the center and height for your faucets. Wall-mounts don't come with a deck cover, so no *do-overs* or cheating to the left or right. On the other hand, building another backsplash is easy.
2) Drill the holes as needed.
3) Because we're not attaching them to a thin cast iron sink back, but 3/4-inch thick wood, you may need to get plumbing spacers. We went to our local hardware store and they helped. Plus, our faucets were *jiggly* so we used Shower CURTAIN ROD mounts on the front that were screwed in and washers on the back to secure them! Worked great.
4) Once you've gotten the faucets on, do a happy dance...and then bolt on the backsplash.
5) Plumb everything to your drains and water supply. This vanity is a "stand-alone" vanity because I like the furniture look, but we still placed it in a corner.
6) Test it for leaks.
You can add a shelf below to help hide the plumbing, but I chose to decorate instead.
Wednesday, February 25, 2015
It's onward to the doors, sides, backsplash and paint finish! Remember, we used what already had already to save $$$ and all dimensions can be altered easily.
Doors: We made our's from grooved pine flooring found at a home improvement store. 1) Measure the front and side openings.
2) Subtract 1/4 inch from top and bottom measurement of the FRONT DOORS ONLY so you'll have 1/8" clearance around. Dry fit and adjust as needed remembering your hinges.
3) Hammer and sand them to take away hard edges. Old farm furniture has soft edges from everday use.
4) We had old wooden keyholes, so we drilled holes where the *key* would have gone and finish-nailed/glued them on. Use whatever you want to add character and charm.
5) The sides can have *wooden splints* like our doors, or left plain.
6) Go ahead and put on your small hinges because you'll want to paint them. That's what I said. Don't worry if they're not all alike. Keep in mind, hard-working farm furniture!
Backsplash: It has an open back for easier plumbing and attaching. Our's measures 31" long; 3" deep, [l suggest if you have room, make it 3-1/2" deep. The deeper will be in brackets]. It's 11" tall.
1) From your 1X4's cut 5 pieces 31" long.
2) Cut two side pieces at 10-1/4" long. Rip to 3" width [obviously don't rip for 3-1/2"].
3) Rip two - the top and bottom 31" pieces - to a 3" depth. [Not necessary with deeper splash].
4) Assemble it. Distress it. Don't attach it until you plumb in the faucet.
Paint: We have woodwork from 1867, so I studied it and came up with a fairly decent facsimile.
1) Prime everything with flat paint. I used our wall paint. Let dry.
2) With leftover craft paint, in the gouges and depressions I blobbed in black, brown and gray. You can use any colors you want to come through. Let dry completely.
3) I then poured yellow wood glue over these dark spots and gouges. White glue is best if you don't want yellow peeking through later! Let dry for at least 4 hours.
4) Paint with satin or gloss latex enamel. Be sloppy. I am serious. Drag the brush lightly across to get texture. Runs are good. What?
5) When it's dry to the touch, sand those gouges and depressions with a fine grit sandpaper by hand. You'll see the paint and glue underneath appear!
6) Next, I antiqued it all using more leftover craft paint mixed with Flotrol. Water will do on a pinch.
7) We had 1867 square nails I used to attach our splints. Mismatched nails and screws would work too.
Plumbing is next. Just a note: I'm doing this all on my smartphone, so please let me know if I need to adjust anything or have lots of typos. Thanks! ♡♡♡
Thursday, February 19, 2015
1) Measure the front and sides between the boards that run lengthwise to get your door sides and stiles. Out of your 1X 4 stock, you will be cutting 7 of these...three in front and two per side. Ours are 2 inches wide. See photo D.
2) Measure your bucket and faucets to see how much bucket can show above the counter and the circumference of the hole. We had a 4" reveal and 14" circle. Mark the hole.
3) Beginning with a hole saw, then jigsaw, cut the hole in your plywood keeping the sink closely to the front but clearing the cabinet front. Note: Our 1st antique bucket sprang several tiny leaks when we got ready to install it, so check carefully. New buckets *aged* with Lysol Toiletbowl Cleaner work great! There are several tutorials on the Net. We used it to age our zinc flashing.
4) Lay your flashing over the top exactly where you want it and from underneath, mark the sink's hole with a Sharpie so you can begin the hole cutout before gluing it down. *We had leftover Liquid Nails Adhesive (for metal to wood).
5) Apply adhesive onto the plywood, then lay the flashing on the top. Be careful! Wear gloves and eye protection when working with metal. See photo C.
6) Instead of soldering the corners, wrap them like a gift. Hammer them into place and then sand smooth with emery cloth. No sharp corners!!!!! We also used tiny 1/2" nails to secure any stubborn spots and underneath...and even on sides. It's not supposed to be perfect-Yay! Sand all edges.
7) Weight the top down while the glue sets up. We used two 5 gallon paint can that were full.
8) After the glue sets 24 hours, finish cutting sink's hole making sure to *clip* edges (just like sewing) so the zinc can fold in around the edge.
9) Dry fit the bucket.
More to come...get ready to build the backsplash.